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Jis Lap Joint Flanges

 
Why Choose Us

 

Our Service
With strong technical force, advanced production technology, perfect quality inspection, and reliable after-sales service, it provides a basis for supervision and cooperation for many customers at home and abroad.

 

Our Certificate
The company Excellent Supplier of 2019 Safety production standardization certificate Quality management system certification.

 

Production Market
The products are mainly exported. It is exported to Europe, America and other countries and regions. The product quality is good, and the service is attentive. It is deeply appreciated and trusted by customers and users at home and abroad, and has won a high reputation. They have become one of the largest flange and forging suppliers in China.

 

Our Factory
Shanxi Hongkai Forging Co., Ltd. is located in China Energy Heavy Chemical Industry Base. Dingxiang County, the hometown of forging in Shanxi Province. Convenient transportation, abundant coal and power resources, fast communication and superior environment.

 

Types of Jis Lap Joint Flanges
 
 

The Jis 5k Lap Joint Flanges are often used in low

Pressure systems. For example, in some auxiliary water systems in a power plant where the pressure is relatively low, these flanges can provide a cost - effective solution.

 
 
 

The Jis 10k Lap Joint Flanges are a middle 

Ground option. They can handle moderate pressures and are commonly used in many steam and water pipelines within the power plant.

 
 
 

The Jis 20k Lap Joint Flanges are designed for high 

Pressure applications. In the main steam lines where the pressure is extremely high, these flanges ensure a secure and leak - free connection.

 

 

Advantages of Jis Lap Joint Flanges

 

Variety of Materials:

Lap joint flanges come in materials like steel, brass, and stainless steel, so you can pick the best one for your piping system.

Easy to Install:

Installing a lap joint flange is simple. You just need a few screws to get the job done.

JIS 5K LAP JOINT FLANGES

Strong and Durable:

Lap joint flanges are tough and can handle high pressure and weight, making them a great choice if you don’t plan to take them apart.

Great Design:

These flanges are user-friendly, easy to install, and maintain. They can also be customized for different piping needs.

 

 

Specification

 

 

Types

Weld neck, slip on, blind, tube sheet, threaded socket weld, plate, long weld neck, spectacle blind orifice flange,anchor flange, customized flange

Standards

ANSI B16.5, ANSIB16.47, ANSIB16.48, ANSIB16.36, API6A EN1092-1, JIS B2220, DIN Full Series, GOST12820,GOST12821, GOST12822, GOST33259 SABS1123, AS2129, AS4087, BS4504, BS10

Material

Stainless Steel: 304/304L, 304H, 316/316L, 316H,316Ti, 321,321H, 317/317L, 347,347H, 310S, 310H A403, WP317,904L,1.4301, 1.4307, 1.4401, 1.4571, 1.4541, 254Mo, etc.

Carbon Steel: A105, Q235, St37, St45.8 A42CP, E24, A15Gr60, A515Gr70 S235JR, SS400, SF440

Low Temperature Pipe Line Steel: ATSM A350LF2, A694 F42, A694 F46, A694F48 A694F50, A694F52, A694F56, A694F60, A694F65, A69470, A69480

High-Temperature Alloy: A182F11, A182F22, A182F5, A182F9, A182F91, 16Mo3 etc.

Duplex Steel:S31803/SAF2205, S32750/SAF2507, S32760, S32205

Nickel Alloy:Inconel600/601/690/625/718 Incoloy:800/825,C276,Monel400 ,Monel K-500 ,Alloy20/28

Pressure

Class150-2500,PN0.6-600, API2000-15000, 1k-40k

Size

15mm-6000mm

Application

Petrochemical industry;aviation and aerospace industry;pharmaceutical industry; gas exhaust;power plant;ship building;water treatment,etc.

Advantages

Ready stock, faster delivery time; available in all sizes,customized;high quality

 

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The Production Process

The manufacturing of Jis Lap Joint Flanges begins with the selection of premium materials, often stainless steel, to ensure durability and resistance to corrosion. The process involves forging, where raw materials are heated and shaped under high pressure to create robust components. For our Forged DN4000 Lap Flange, precision is paramount; each piece undergoes rigorous quality control to meet industry standards.

 

Once forged, the flanges are subjected to machining processes to achieve the desired dimensions and surface finishes. This includes the creation of the end lap joint, which allows for easy alignment and assembly with pipes. The final step involves thorough inspection and testing to ensure that each Lap Joint Stub and Lap Joint Loose Flange meets our stringent quality criteria.

 

 

Application of Jis Lap Joint Flanges

 

 

 

Chemical Processing Plants
In chemical processing plants, lap-joint flanges are commonly deployed for systems that involve corrosive liquids. Because they can have different materials for the stub end and backing flange, these components can be used with a wide range of chemicals under various conditions.

 
 

Oil and Gas Industry
Lap joint flanges are applicable in pipeline and equipment for oil and gas industry hence need regular inspection and maintenance.

 
 

Petrochemical Refineries
Petrochemical refineries often use lap joint flanges to link piping systems, reactors, vessels etc. Due to its inherent flexibility towards thermal expansion/contraction on the other hand requires less effort while assembling or disassembling it thus making the turn around time during shutdowns for maintenance shorter.

 
 

Water Treatment Plants
Water treatment facilities rely on lap joint flanges to join pipes carrying potable water, wastewater and chemicals which are used for purification purposes.

 
 

Food and Beverage Industry
The food processing factories fitted lap-joint flanges on their piping systems. They are best suited for environments where cleanliness is key due to their cleanable hygienic design; ease of maintenance; ability to undergo thermal expansion without damage.

 

 

 

FAQ

 

 

Q: What is the difference between JIS and ANSI flanges?

A: ANSI flanges are generally larger and thicker than JIS flanges, providing enhanced durability. JIS flanges are designed for systems where compactness and lighter weight are necessary.

Q: What are common problems with lap joint flanges?

A: There are a few common installation mistakes that can lead to leaks and premature breakage. These include using incorrect bolt lengths, overtightening bolts, or failing to properly align the fitting and flange before securing it with bolts.

Q: What are the two components of a lap joint flange?

A: Lap joint flanges, also known as backup flanges or loose ring flanges, are used in piping systems that require frequent disassembly or alignment flexibility. They consist of two components: a stub end welded to the pipe and a loose backing flange that slips over the stub and bolts to a mating flange.

Q: How do you measure a lap joint flange?

A: First, to measure the standard pipe flanges, measure the outer diameter of the flange (O.D.). It can be achieved by measuring from the outer edge of the flange to the opposite outer edge and then measuring the flange's inner diameter from these two outer reference points.

We're well-known as one of the leading jis lap joint flanges manufacturers and suppliers in China. If you're going to wholesale high quality jis lap joint flanges with competitive price, welcome to get more information from our factory. Also, customized service is available.

stainless lap joint flange, Jis Lap Joint Flanges, Jis 10k Lap Joint Flanges

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